Study of void closure in hot rolling of stainless steel slabs

Continuous casting products contain void defects due to the shrinkage occurring during solidification. These defects, having different and irregular shapes and sizes, are located and distributed within the material depending on casting conditions. In order to deliver safe and sound products, these voids must be reduced during the subsequent hot forming processes, but it becomes very difficult when slabs are directly hot rolled without any previous forming processes (i.e., cogging), so obtaining a cheaper and more sustainable process chain. Many studies on voids closure present in literature are based on the evaluation of a process parameter called "stress triaxiality ratio". Aim of this research is to optimize the hot rolling process performed to reduce shrinkage voids of the billet due to casting. In particular, the results of a study on voids closure during hot rolling of stainless steel slabs (AISI 316L) coming from continuous casting process are reported. A FE analysis of the effects of the main process parameters of hot rolling on the "voids closure index" were investigated. Afterwards, experimental tests were performed to validate the research from an industrial point of view. A correlation between the void closure index and the final residual void percentage along the rolled slabs was found.