Fatigue behavior of foreign object damaged 7075 heat treated aluminum alloy coated with PVD WC/C

The effect of a physically vapor deposited (PVD) WC/C coating on the fatigue behavior of as produced and foreign object damaged (FOD) solution heat treated and aged 7075 aluminum alloy was studied. Coated and uncoated samples were tested under rotating bending to determine the fatigue strengths between 104 and 106 cycles in both damaged and smooth condition. FOD was produced with single shots of small hard steel spheres impacting at 100 m/s in the minimum cross section. SEM was used to characterize the features of the fracture surfaces.